Production management that measures directly at the machine

Visiolog MESPro is a web-based MES system covering production from planning to quality checks, service and maintenance. Data comes directly from machines in real time.

Visiolog MESPro machine overview showing stop distribution and each machine's status

Features

From machine to report in one system

The system connects directly to machines through envio's data collector. Every production cycle is stored on the production order with its duration and timestamp.

Direct machine connectivity

The data collector connects via Ethernet, fits all machine types and has an offline backup.

ERP integration

Orders are imported automatically from your ERP system and returned with production figures, without manual entry.

Operator terminals

Production terminals at the machines for operators to register work and follow progress.

KPIs and reports

Analysis, downtime reports and root-cause analysis based on collected data.

Production planning

Interactive Gantt chart with live machine data. Orders are checked against machine and tool data.

Notifications

SMS and email alerts for stops, targets reached and upcoming orders.

Developed for plastics manufacturing and adaptable to other production environments.

The product

See what is happening on every machine

Running time, stops and causes are measured at the machine and shown as they happen.

How much are machines idle, and why?

Stop distribution shows uptime, lost time and each stop's cause. Few teams have this figure today.

  • Uptime, lost time and stops in hours and percentages
  • The cause of every stop
  • For the last 24 hours and the last seven days
Visiolog stop distribution: 76.9% uptime with stops broken down into machine faults, tool changes and material shortages

Each machine at a glance

See immediately which machine is idle and which is reducing performance.

  • Live status of every machine
  • Uptime and remaining order time
Visiolog machine list showing status, uptime and remaining time for each machine

An alert when a machine has been idle

Set your own threshold. If a machine stays idle longer, the right people receive an alert.

  • Choose the threshold and machines
  • SMS or email alerts
  • Sent to the people you choose
Visiolog notification rule: SMS alert after 10 minutes of downtime

How it works

From machine to overview

A data collector on the machine sends running time and downtime to Visiolog.

How Visiolog works: a machine data collector sends running time and downtime to Visiolog, which displays machine status, sends stop alerts and can exchange data with ERP
  1. We connect a data collector to the machine

    Envio's data collector fits all machine types, new and old, and connects via Ethernet.

  2. See running time and downtime

    For each machine, on your computer or phone.

  3. Get notified when a machine stops

    By SMS or email, so you can get it running again promptly.

Packages

Start by measuring. Build from there.

MESPro Light provides measurement and visibility. MESPro adds planning, quality, notifications and ERP integration.

MESPro Light

For teams starting with measurement

  • Machine connectivity and data collection
  • Master data
  • Downtime management
  • KPIs and reports
  • Real-time production overview
  • Packing terminal

MESPro

For teams managing the entire production

Everything in MESPro Light, plus:

  • Gantt-based production planning
  • Quality and maintenance
  • SMS and email notifications
  • ERP integration
  • Optional modules such as LabelPrint and energy measurement

Questions and answers

Frequently asked questions

What is Visiolog MESPro?

Visiolog MESPro is a web-based Manufacturing Execution System from envio. It covers production management from planning to quality checks, service and maintenance, using live data directly from machines.

How does Visiolog measure machine activity?

A data collector connects to the machine via Ethernet. It records production cycles, running time and stops with timestamps, with offline backup if the connection drops.

Does Visiolog work with older machines?

Yes. The data collector fits all machine types, new and old.

Can Visiolog integrate with our ERP system?

Yes. Orders can be imported automatically from your ERP and production figures returned. Envio has developed integrations with Microsoft Dynamics AX and Microsoft Business Central, among others.

Which industries is Visiolog for?

Visiolog MESPro was originally developed for plastics production, but is flexible and can be adapted to other production environments.

What is the difference between MESPro Light and MESPro?

MESPro Light includes machine connectivity and data collection, master data, downtime management, KPIs and reports, a live production overview and packing terminals. MESPro adds planning, quality and maintenance, SMS and email notifications, ERP integration and access to optional modules.

Can I try Visiolog before deciding?

Yes. Request a demo factory with simulated production tailored to your industry, available for 30 days. You can also book a guided demonstration.

See what Visiolog can show about your production

Book a demo and we will walk through the system using your machines as a starting point.

  • A no-obligation walkthrough
  • We usually respond within one working day
  • Danish support from Silkeborg, 31 13 16 60

Prefer to try it yourself? Try the demo factory

Book a demo

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